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PRODUCTION SYSTEMS

By combining knowledge on consumer trends with expertise in processing equipment and facility design, IG can offer fully integrated solutions for your processing and handling requirements while ensuring consistent and reliable production.

 

LIQUID MIXING TECHNOLOGY

PROCESSING EQUIPMENTS 

Choosing the right mixing technology is crucial, as the mixing process impacts not only the processing but also the batch cycle times and the total cost of ownership. With the collaboration of SK Pharma Machinery, IG has a thorough understanding and know-how of the mixing technology and the entire process.

  • 50 L – 30,000 L batch mixers
  • Complete untouchable process
  • CIP / SIP able
  • All wetted parts are of SS316/316 L Quality material. All pipelines are seamless & internally electro-polished.
  • Sugar Changing Done under Vacuum. All transfers are done under Vacuum.
  • The sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling. They are designed with an internal vacuum to transfer sugar directly from stores to the sugar syrup vessel.
  • The entry of all propeller agitators is from the bottom through a specially designed mechanical seal face.
  • The advantages of the bottom propeller agitator over conventional agitator are that it includes no vibrations in the shaft and no coupling in the drive assembly, leading to lower maintenance costs.
  • Inline filters to ensure filtration
  • Inline Homogenizer is provided for making suspensions, with recirculation.
  • A transfer pump is provided to transfer ready products to the filling line.
  • Load cell of accurate weighing
  • FLP system can be provided (Optional)

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GRANULATION SYSTEMS 

GRANULATION SYSTEMS FOR PHARMACEUTICALS

At IG, we specialize in delivering best-in-class pharmaceutical processing and packaging solutions for oral dosage forms, whether you're a fast-growing startup or an established large-scale producer. With years of industry expertise, we provide tailored guidance and turnkey solutions to ensure you select the most efficient and advanced system for your next project.

Our trusted manufacturing partners operate state-of-the-art facilities equipped with cutting-edge German-made CNC technology, automatic laser sheet metal cutting, precision punching, forming, and bending machinery. This commitment to innovation and quality excellence ensures that every solution we offer meets the highest industry standards.

 

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BLENDERS / BATCH MIXERS

IBC LIFT BLENDER

The IBC Lift Blender is the most efficient and high-performance solution for blending powders and granules in pharmaceutical processing. Engineered for maximum flexibility and precision, this advanced system ensures consistent, high-quality mixing, making it the ideal choice for pharmaceutical manufacturers seeking efficiency, reliability, and superior product uniformity. 

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PYRAMID BLENDER

The Double Cone Blender is a highly efficient and versatile solution for achieving homogeneous mixing of dry powders and granules. Designed for optimal performance, it ensures uniform blending with an effective working volume of 20-80% of its gross capacity. This system is ideal for manufacturers seeking precision, consistency, and reliability in their mixing processes.                                 

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ROTARY BATCH MIXER

The Rotary Batch Mixer is the ultimate solution for fast, uniform, and gentle blending of dry bulk solids, with or without liquid additions. Engineered for maximum efficiency, it ensures complete discharge and eliminates cross-contamination, making it the ideal choice for industries that demand precision, consistency, and product integrity in every batch. 

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CAPSULE FILLING SYSTEMS


AUTOMATIC CAPSULE FILLING SYSTEM MODEL CFM1200

Capsules sizes: #00 to #5

Maximum Output: 1,200 capsules/min.

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AUTOMATIC CAPSULE FILLING SYSTEM MODEL CFM3500

Capsule sizes: #00 to #5

Maximum Output: 3,500 capsules/min.

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AUTOMATIC CAPSULE FILLING SYSTEM MODEL CFM7500

Capsule sizes: #00 to #5

Maximum Output: 7,500 capsules/min.

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TABLET PRESSES


AUTOMATIC TABLET PRESS SYSTEMS 

265 SERIES - GZP/ZPT

Number of Stations: 16 / 23 / 30

Punch Type:  D / B / BB

Output Ranges (tablets/hr.): 21,000 - 198,000

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AUTOMATIC TABLET PRESS SYSTEMS 

370 SERIES - GZP

Number of Stations: 26 / 32 / 40 / 52

Punch Type:  D / B / BB / HLS14

Output Ranges (tablets/hr.): 34,000 - 343,000

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AUTOMATIC TABLET PRESS SYSTEMS 

720 SERIES - GZPS

Number of Stations: 51 / 65 / 83

Main Pressure:  100 kN

Output Ranges (tablets/hr.): 48,960 - 796,000

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